Industrial Biotech
Process ThroughputNetwork model

Fermentation Scale-Up

Which stage sets the scale-up ceiling, and which single intervention creates the first real increase in saleable output?

Model map

The governing limit is highlighted

What governs output

Current saleable output

200 tonnes/quarter

Governing limit

Downstream recovery at its 200-tonne/quarter ceiling

Selected scale-up move

Recovery debottleneck

Situation

Upstream productivity is improving, but saleable output remains below the next commercial target. Only one near-term scale-up move can advance.

Model logic

Routes the base and intensified processes through their shared recovery and finishing path under one operating envelope.

Constraint chain
01

The current network supports 200 tonnes/quarter of saleable output.

02

Another upstream campaign or toll-fermentation slot adds no output while shared recovery remains at 200 tonnes/quarter.

03

The recovery debottleneck raises output to the 245-tonne/quarter finishing ceiling.

Takeaway

Advance the recovery debottleneck first; defer additional upstream capacity until the downstream ceiling moves.