← Biotech

Example

Resilience check

Biomanufacturing Scale-Up

Biologics manufacturing: upstream bioreactors (fed-batch or perfusion) → purification → fill/finish → released product. Fed-batch is cheaper per batch. Perfusion has higher productivity but more cost.

Decision logic

Stress a baseline operating plan, see what output survives, and identify the fastest recovery move.

Decision question

If purification slips 20%, what output survives and which recovery move matters first?

Model output
Released product after shock40 kg/month
Fastest recovery moveRestore ~10% purification capacity
Budget headroom~$1.08M/month
Active limits
  • Purification at capacity
  • Fed-batch also saturated
Key insight

A downstream loss turns a balanced line into a recovery problem, and modest purification relief restores output faster than spending elsewhere.

The line becomes recovery-limited once purification drops below baseline.
Upstream keeps producing, but released output no longer follows it.
Restoring even 10% of purification capacity recovers ~4 kg/month of output.